Double Disk Friction Screw Press Machine In South Africa
To be able to reduce the investment for production equipment, we can additionally modify the old kind friction screw press into new electrical screw press.Disadvantages of Friction Disk Screw Press: long transmission chain and excessive power consumption, more fast-put on elements,not correct controlling and labor-intensive, noisy, unsafe, and so forth. The invention pertains to a screw press having a flywheel rotationally connected to the spindle by way of a friction coupling and a spindle displaceable axially in a nut mounted within the higher cross member of the press body, whereby the flywheel has external toothing to a width comparable to the utmost press stroke plus the width of the driving pinion, a plurality of pinions partaking within the mentioned toothed rim are each driven by oil-hydraulic axial piston motors or by a pair of oil-hydraulic axial piston motors and the axial piston motors along with the pinions are disposed on a platform surrounding the higher cross member of the press frame. 3, strains 40 and 41 are consultant of the screw stroke, and features 30, 31, 31′, 33, 34, 35, 36 and forty three are representative of the stroke of beam three. In a high place 30 the beam three is supported by the pistons 9 and 9′ against the adjustable plunger heads 6″ and 6′” of the pistons 6 and 6′. The ability of the pistons 9 and 9′ is such that it exceeds the load of the beam 3 and the force of the pistons 5 and 5′. This new construction is based on the refractory forming characters, which is our firm developed based on SD20 Series Electric Screw Press for the refractory business. Shortly earlier than the top of the downward stroke of the spindle 9 the rotational speed of the pump 27 and hence the rotational velocity of the flywheel 17 and the spindle 9 are diminished to zero during the remainder of the stroke of the spindle 9. When the rotational velocity is reduced the four-manner valve 41 is displaced from the remaining place to the fitting and the line 42a is linked to a second stress-limiting valve 43. The pressure which will be regulated by the stress-limiting valve 43 limits, by the use of the pressure-limiting valve 42, the pressure current in the pipeline 31 to the braking stress required for braking the flywheel 17. Regarding the current urgent machines, the variety of strokes achieved between the washing phases of the moulds, is from 2 to three times as great. For the reason that electrical motors are twice accelerated from relaxation to the required rotational speed and braked once more during every operating cycle, correspondingly excessive present heat losses are unavoidable and also the idle energy absorbed by the motor is disadvantageous. Experimentally, with a urgent machine in accordance with the current invention, it might be observed that the necessary energy for the primary pressing operation, with predetermined lots of ceramic, may be quite low, approximately 10-12,000 kg., towards the 400,000 Kg of the second pressing operations, which is quite completely different from the present pressing machines, which require about 50 to 150 tons for the first pressing step.
1. A flywheel and screw press for producing ceramic articles comprising, in combination, a base having an upper surface; a fixed head; support means supporting stated fastened head in mounted place upwardly spaced from mentioned higher surface of stated base; a movable beam positioned in the house between said higher floor and said mounted head and being guided on said support means for movement toward and away from said higher floor; mould means carried by stated base and provided with cavities open upwardly for receiving a cost of ceramic powder material, punch means carried by said movable beam and designed to cooperate with said cavities for forming ceramic articles, a primary pair of hydraulic piston means carried by mentioned base and provided for imparting an upwardly directed thrust to said movable beam; a second pair of hydraulic piston means carried by said mounted head and supplied for imparting a downwardly directed thrust to stated movable beam, said first and second pair of hydraulic piston means cooperating for controlling the downward stroke of stated movable beam for imparting to the powder in the cavities a smooth pre-compression causing a first thickness discount of the powder mass and an appreciable expulsion of the air enclosed; a third pair of hydraulic piston means carried by stated mounted head and managed for performing on the movable beam and performing the first compacting step after the tender pre-compression; a fourth pair of elastically compressible hydraulic piston means carried by said base and provided with adjustable rod ends and able to intrude with stated movable beam when the latter is additional lowered throughout said first compacting step for impressing to said movable beam an upwardly directed thrust helping the elastic return of the compacted powder mass to boost mentioned movable beam instantly after said first compacting step, allowing the expulsion of the remaining air; a flywheel disposed above stated fixed head, a screw threadedly engaged to mentioned flywheel and carried by mentioned fixed head; motor means offered for alternatively imparting to mentioned flywheel and screw rotation in a single and within the other route for reducing and raising said flywheel and screw, and control means for controlling mentioned motor means to function stated flywheel and screw in the reducing direction in due time for impacting mentioned movable beam and performing a powerful second and ultimate compacting step of the powder material immediately after the elastic return of the powder materials; and hydraulic circuit means for timely controlling and energizing all of the pairs of stated hydraulic piston means, stated hydraulic circuit means, interconnecting all the pairs of stated hydraulic piston means.
A pressured lubricating system will feed the lubricate oil into the closed screw-nut system through particular pipeline, and form an oil screen between each touching parts to reduce the parts friction when press works. A plurality of pinions engaging in the stated toothed rim are each pushed by an oil-hydraulic axial piston motor or by a pair of oil-hydraulic axial piston motors and the axial piston motors along with the pinions are disposed on a platform surrounding the higher cross member of the press body. No. 3,359,608, issued to the present inventor, discloses a friction and screw press for the manufacture of ceramic articles. In response to the info show: knowledge disparity, because the double-disc friction press operation will exist when stealing hammer, lacking hammer phenomenon, the output shall be floater than the CNC electric screw press, however according to the provisions of the company to suppress the hammer merchandise, Two sorts of stress brick tools production are comparable. Furthermore, it is doable to manage the movement of the flywheel 7″ and screw 7′ by working a hydraulic motor 7, having a comparatively decreased dimension, installed on the beam 8 to move the screw 7 through a detachably coupled system which is hydraulically interconnected to pistons 9, 9′. Line forty one illustrates the return of the screw, which must be thrown in an up movement with a power of much less worth than that equipped for the elastic return of the construction of the pressing machine. The stress exerted by the screw 7′ on the material could also be predetermined in a precise method, with the possibility of using limited torque generators for the stroke of the flywheel, corresponding to hydraulic motors, electrical motors or friction motors with restricted torque comparatively to the motor used as much as this second. Through the acceleration phases for the downward movement and the upward movement of the spindle 9 the electrical motor 28 operates with roughly constant energy and fixed rotational velocity which ensures a high degree of electrical efficiency of the motor 28. The constant motor power is transformed and absolutely utilized by the oil pump 27 operating as a torque converter. Said circuit further comprising management means for controlling the pressure of the hydraulic fluid fed to mentioned motor means and a plurality of stress phases, one among stated stages being controllable as braking pressure for said flywheel, and a refill pump means for returning leaked hydraulic fluid to mentioned circuit.
Business Profile : Jinan Linteng Forging Equipment Co., Ltd. Get data of suppliers, producers, exporters, traders of Friction Screw Press for getting in India. Indeed, within the first compacting step, the flywheel needed to be thrown at excessive velocity to reduce the time of its vertical stroke and likewise, instantly braked earlier than the impact to reduce its pressure. The invention, nonetheless, is not restricted to those axial piston machines, however suitable oil pumps and oil motors of different design will also be used. Although the benefit, of diminished value and greater reliability are achieved at the cost of a higher electric motor drive capacity, since the substantial load compensation made attainable by the hydraulic accumulator within the case of the previous type of drive with a central oil supply is absent, the electrical disadvantages (specifically high load peaks, extra installations for limiting them, idle energy of the motors) and the structural drawback of the spindle bearing within the case of a purely electrical drive are avoided, and with respect to the operational reliability within the case of the oil-hydraulic drive any drawback on account of provision of further hydraulic parts (oil pumps and management means for each oil motor or pair of oil motors associated with a pinion) is more than compensated by the absence of the high-pressure oil ducts, specifically of the flexible parts compensating the actions of the press. Mentioned pressostat 19, when energized, determines the end of the HP (excessive strain) step, deenergizing the valves 20 and 17. Our ultra precision automatic press machine has the traits of simple construction, adjustable strain, high degree of automation and productivity. In summary the operation of the inventive press makes use of first piston means 9, 9′ to maneuver the beam upwardly or retract the beam from the base, second piston means 5, 5′ for shifting the beam downwardly towards the base into its operating position, and third piston means 2, 2′ for exerting a further downward drive on the beam to maneuver the beam toward the bottom and compress the ceramic powder to release air therefrom. Our press can save about 50% energy than friction press, so it may well reduce down massive cost. Enterprise Profile : We’re Manufacturers and suppliers of; Forging Presses, Friction Screw Press, Press Energy Presses, Energy Press Pillar Sort, Power Press C Kind. To be able to produce one advanced and power saving Screw Press for refractory industry, Mr. Tian Jiangtao, the president of our company devoted to research and develop this new form Electric Screw Press, which was the revolution of refractory tools, stated by Mr. Xu Dianli, the Cheif Secretary of China Refractory Affiliation.
The force of the pistons thirteen, 13′ is predetermined by charging the dynamic oil accumulator 14 (with a type of inert gasoline charge) with the strain of the oil dynamic circuit derived from the pump 18 limiting it and discharging it with the maximum pressure valve sixteen’. At current, the company’s products primarily embrace: Friction Screw Press;J53, J54 series of double disc friction screw press; J67, J93 series of refractory press; EP sequence of electric screw press; MP sequence of sizzling forging press. The drive applied during this phase is, therefore, regulated by a pressostat which instructions (on the similar time with the timer and with the purpose of disconnecting the intervening components) the valves 56 and fifty seven, respectively, shut the valves sixty one and sixty one’ of fast discharge of the pistons 2 and a pair of’. We are leading industrial press machine supplier, specializing in production of top of the range press machines on the market, provide manufacturer worth press machine and refractory brick press for patrons, contact us for prompting your order. The time period of the prior section 36 could also be changed, by altering the instant of stroke of the flywheel, for instance, by a set sign connected to the ear plus a regulated timer, in such a way that the pressure of the screw reaches the worth when the air is taken out from the mass to be pressed, without unnecessary delays. In this condition, the screw spindle and the associated flywheel function to execute solely the second comparting step and may be thrown from their highest position with a coordinate anticipation and using a diminished power motor in a position to impart the due kinetic power in additional than an entire turn of the flywheel instead of in 1 / 4 turn. The lifting capability is 200tons, and we can assemble sequence press machine with nominal power from 160 tons to eight,000 tons Faithfulness, deploitation, innovation and good service is our fundamental managing precept. Business Profile : Manufacturers of Friction Screw Presses, Forging Press & Power Press. The management means for stated motor means include means capable of anticipate the beginning of the lowering displacement of the flywheel and screw so that the second compacting step is carried out immediately immediately after the elastic return of the powder materials. Friction Screw Press Down Stroke is manufactured using high grade stainless steel materials which gives it a highly durable service life. The force applied to the mass throughout this last part is given by the load of the beam 3 plus the strain of the pistons 5-5′, minus the pressure exerted by the pistons 13 and 13′, which is contrary to the prior one, minus the eventual pistons sixteen”.
As a way to provide the oil-hydraulic motors, an oil station is required which includes an electrical motor, oil pump, excessive-pressure accumulator and control gadgets in addition to devices for filtering and cooling the oil, and which in addition to the press is disposed on the workplace ground, in a basement or on a scaffold and is connected to the oil-hydraulic motors by way of versatile high-strain ducts which compensate for the actions of the press. All pistons operate at one hundred atm, roughly, as working strain. 9, the step represented by line 30 represents the quick lowering down stroke path of the beam three resulting from its personal weight and the motion of the pistons 5 and 5′ when the discharge of the pistons 9 and 9′ is commanded by the valves 8-12 and 10. The road portion 31 is the braked down motion to fulfill the mass to be pressed at filling (level 32) with low velocity, in order to keep away from the expulsion of the ceramic powder from the casting mould and a violent contact between the punches and the moulds, in the case of mirror moulds (nonpentrating). Is a new product which built-in screw press advangtage of south china and north structure adopts the split physique and solves the issue of the rack fracture ,which has the characteristics of straightforward and cheap tools structure, lovely look, easy operation, upkeep and methodology to finish the work of workstation is that the motor drives pinion after which pinion drives flywheel rotating with power releasing for the requirements of the tools is mainly used in the precision forging of ferrous metals, nonferrous metals, refractory supplies and other industries. In response to the invention every axial piston motor or each pair of axial piston motors respectively related to a pinion has associated with it on the platform a controllable pump which is pushed by a respective electrical motor and is reversible with respect to the fluid provide path. Business Profile : We are Producers and suppliers of Energy Press Piller Kind, Power Press Two Station, Energy Press two Gear, C Type Power Press, Friction Screw Presses, Down Stroke, Forging Press Up Stroke Metal Body, Pneumatic Clutch Press, Billet Shearing Machine, Heavy Obligation Double Column Planner, Plano Miller, Plano Miller Cum Planner, Cone Pulley and many types of Industrial Machines. The pressure applied at this second is determined and given by the burden of the beam three plus the motion of the pistons 5 and 5′ (much less the pressure of the pistons sixteen” of assist of the mould in case of use of the mirror type mould).
four, by one axial piston motor 26. The axial piston motor 26 is fed by the oil pump 27 which is pushed by the electric motor 28. When the feed course of the pump 27 is reversed there’s also a change within the path of rotation of the axial piston motor 26 which in one course of rotation effects the downward movement of the spindle 9 for the working stroke and in the other direction of rotation effects the upward motion of the spindle 9 in order to return to the starting place. Enterprise Profile : GRD Mechanical Works is among the main Manufacturer & Supplier of All Kinds of Power Press, Friction Screw Press, Forging Press & Equipment Parts and plenty of more. The time for such programs is determinable, by delaying the pressure part of the pistons 2 and a pair of’ by the valves fifty five and fifty six. The flywheel and screw are movable from an higher place and a decrease place, the latter being the place wherein the second compacting step is carried out, the house from the upper and the lower place being such that the flywheel and the screw should rotate at a couple of turn for shifting from one to the other position. It is a part of the enterprise transformation of the scene graph, Drawback of Friction Disk Screw Press: Lengthy transmission chain and excessive power loss. With a purpose to reduce the structural expenditure and to increase the operational reliability, every axial piston motor or pair of axial piston motors associated with a pinion has related to it on the platform a controllable pump which is driven by a respective electric motor and is reversible with respect to the circulate course. button operation to complete the fire bricks producing;no radial pressure. Friction Screw Press(manual Double Disc Forging Press) , Find Full Details about Friction Screw Press(manual Double Disc Forging Press),Friction Screw Press,Friction Forging Press,Guide Press from Metal Forging Equipment Provider or Producer-Zhengzhou Timeway Machine Software Co., Ltd. The step represented by line 31′ is the continuation of the down movement of the beam 3 after the conclusion of the section 31 of the braking, is the pressing until assembly the equilibrium level between the stress applied and the response force of the mass then pressed (at stage 37). The forging forces don’t act on the machine body but are sustained by the Ram. A pressostat 18 calibrated at 90 ambiance, energizes a valve 20 which feeds a multiplier 21 taking the necessary stress to the oil, with this stress being predetermined by way of a pressostat 19.